There is a certain extent to which warehouses can store inventory. Many facilities run into the problem of needing more warehouse storage space. However, many may find out that it is not about the storage systems not holding the volume of stocks they receive. Instead, the issue may be due to how stocks are arranged in the warehouse. Used pallet racking can help optimize your warehouse in 2022.

What Is Pallet Racking?

Pallet racking is a popular storage solution that will help you in 2022. This pallet storage system is a storage method that utilizes vertical space to store materials and products, whether palletized loads or single items. To retrieve pallets and other products stored on the shelves, operators typically use forklifts.

The pallet racking system is ideal if you want to save space in your storage area or warehouse in 2022. It will allow you to organize your stocks effectively. There are different types of pallet racking, but they all share the same purpose. They help improve the organization of your warehouse while increasing storage and stock picking speed.

You need to choose the correct rack type to get the most out of your pallet racks. Industrial racks are in various styles and can be custom-made to fit your warehouse storage needs. There are also used pallet racking systems available.

How To Optimize Used Pallet Racking In Your Warehouse In 2022

A perfect choice for optimizing your warehouse space in 2022 is to use pallet racking. You must know how pallet racks can save you space as they will improve safety and efficiency in your warehouse. 

Below is how to effectively optimize the storage space in your warehouse utilizing used pallet racks…

1. Minimize aisle spacing

Minimize aisle spacing for storing pallet .

The aisle width determines the floor space of your warehouse. If your aisle are poorly optimized, it can end up costing you money and time in the long run. The width of your warehouse aisle goes a long way in determining how much space you can utilize.

Conventional aisles were designed to accommodate retrieval equipment and standard loading. However, recent technological advancements have caused forklifts to have a tighter turning circle and smaller profile. This has helped companies boost productivity and save money by minimizing the width of their aisles.

Minimizing the width of your warehouse aisle implies that the number of storage racks on your used pallet racking system can be increased. As a result, there will be more room for stock. It is also possible that you reduce your overall footprint if you consider your aisle width during the design phase of your layout.

2. Right-sized storage slots

Consistency is key when it comes to warehouse productivity. However, you can free up a huge amount of space that would otherwise be wasted just by adjusting the size of your storage solution to best suit your inventory needs.

Having the right sizing helps minimize the footprint of your operation, and also reduces the need for too much inventory. Right-sizing includes the use of various storage solutions and shaped containers. Used pallet racks can be customized to the size required for your stocks. 

Implementing a right-sized slotting system that fits the proper size of items can also be done. 

Creating storage slots for items with irregular shapes can be difficult. To optimize utilizing used pallet racks, ensure that odd-shaped and bulky items have their dedicated storage system. Ensure that they are accommodated in the smallest space possible.

3. Reassess rack usage

In many cases, warehouses make use of pallet racks in performing standard daily tasks like receiving and shipping items. However, you can also use some of the less-populated racks to store specific items based on carton flow, density, weight and size.

Additionally, you may want to convert used racks with extra room to a space for storing extra inventory, while using smaller racks in the warehouse for daily operations. This way, most of the available space will be optimized.

4. Use a mobile racking system

You can opt to use a mobile racking system to optimize storage in your warehouse. The design of this system may be compact, giving it the ability to increase warehouse capacity. It should have vehicle pallets that move to a safe place when stacking.

Additionally, the mobile racking system saves aisle spacing and also frees up space for frequently accessed items, increasing productivity and doubling your storage space.

5. Use safety panel guards

 safety panel guards for pallets

A good way for you to protect both your inventory and your workers from accidents or damage is to invest in pallet rack safety panels. By offering a backstop against which a product can be lifted, the safety panel guard will help measure the current product on racks. Additionally, it can act as a guide to how much space you have to use.

General Benefits Of Used Pallet Racks

The benefits of purchasing used pallet racks are many… To begin with, they are cost-effective. Typically, it is cheaper to optimize a storage facility with used pallet racks than with new ones. Optimizing your warehouse with used pallet rackets in 2022 will give you the best value for your money.

The speed of delivery is another benefit. Generally, used pallet racks are readily available. All that is required is for you to wait for shipping. Unlike new racks that may take weeks to arrive, used pallet racks will only take a few days to arrive. 

Furthermore, the only difference between used racks and brand-new ones is the aesthetics. Used pallet racks are structurally as good as new. They’re a perfect choice for you to use in optimizing your storage space in 2022 if you do not mind scratched or chipped paint.


There are many ways to optimize your warehouse storage system using used pallet racking. Implementing some of the tips here will help you store inventories optimally. Moreover, used pallet racks are cost-effective and give you good value. Using them, you improve your productivity and your storage solutions for items in your warehouse. 

Pallet Resource Corp. offers custom-built pallets to ensure that businesses can maximize their storage space and have an effective pallet racking system. Call 763-792-2882 for more info.